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The most intelligent and competitive packaging solution provided by this manufacturer
The Acepack DS-280QSC is an ultra-clean nozzle bag packaging machine that can produce various bagged products from rolls of film to finished bags. These machines complete the bag-making, product filling, and DSC sealing operations during horizontal movement, suitable for various products such as yogurt, milk, and cheese sticks.
They can produce various types of bags, including nozzle bags, self-standing bags, flat bags, and zipper bags, and can handle different types of products (liquids, powders, granules, solids).
Main standard features
Before the film is rolled out, a powerful UV-LED sterilization system is used to conduct 360° non-stop disinfection on the inner and outer surfaces of the packaging materials, effectively killing 99.9% of pathogenic microorganisms.
The suction nozzle part has also been treated with food-grade hydrogen peroxide (H₂O₂) spray sterilization technology to ensure that every component in direct contact with the product is in a sterile state, and to prevent secondary contamination.
The machine operates throughout in a laminar flow cabinet with A-level air purification grade (ISO 5 level), maintaining a positive pressure environment. It continuously supplies vertically unidirectional sterile air filtered by HEPA, ensuring that the entire process from sterilization to filling and sealing is completed in an ultra-clean environment.
The two-outlet film forming design with full servo drive technology, through precise tension control and layout algorithms, maximizes the utilization of the film material width. Compared with traditional equipment, it can significantly reduce the packaging material cost by 30% to 50%, while also achieving environmental protection and economic benefits.
We have developed a unique "pre-filling then adding nozzle" process. Firstly, the liquid filling is completed in a highly clean environment. This design perfectly integrates with the online dynamic mixing filling of particles such as fruit pieces, fruit puree, and coconut pieces, solving the problem of sedimentation; subsequently, the sterilized nozzle is inserted, fundamentally eliminating the risk of the nozzle being contaminated by the product before filling.
The suction nozzle adopts independent heat sealing technology. The pressure and temperature are precisely controlled by servo systems, ensuring a perfect fit to the bag opening. This technology completely avoids the problems such as deformation, damage or poor sealing that may occur in the traditional screw cap process, thus guaranteeing the integrity and shelf life of the packaging.
The main body of the equipment is made of high-quality stainless steel and precision components, with a sturdy structure. The modular design makes the cleaning, maintenance and servicing processes extremely simple, effectively shortening the downtime and ensuring the stable and long-lasting operation of the equipment.
Highly automated integrated control enables one person to easily monitor the entire production line process. This significantly reduces the demand for manpower and the skill requirements for operators, resulting in a substantial reduction in overall labor costs.
Packaging formats
Technical specifications
| Model | DS-480QSC | DS-280DSC | DS-280DSXC | SG-360DC | SG-240 |
|---|---|---|---|---|---|
| Maximum packing volume | 300ml | 600ml | 600ml | 1300ml | 2000ml |
| Working power supply(min) | 90mm*110mm | 90mm*110mm | 90mm*110mm | 90mm*110mm | 90mm*110mm |
| Pouch Size(max) | 120mm*260mm | 140mm*260mm | 140mm*260mm | 180mm*310mm | 240mm*350mm |
| Packaging speed | 160-200ppm | 80-120ppm | 80-120ppm | 60-120ppm | 30-60ppm |
| Air consumption | 1000NL/min | 800NL/min | 800NL/min | 800NL/min | 400NL/min |
| Working Air Current | 0.5Mpa | 0.5Mpa | 0.5Mpa | 0.5Mpa | 0.5Mpa |
| Input power | 约50kw | 约25kw | 约27kw | 约12kw | 约5kw |
| Working power supply | AC380V 50Hz | AC380V 50Hz | AC380V 50Hz | AC380V 50Hz | AC380V 50Hz |
| Equipment weight | 9000kg | 5200kg | 6000kg | 3000kg | 2000kg |
| L*W*H | 14000*1400*2500mm | 8100*1400*2300mm | 9400*1400*2300mm | 4500*1100*2300mm | 3400*1100*2300mm |
Application
A wide range of dosing systems for all types of products on the market
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